Balancing machine correction method

The balancing machine calibration method mainly involves the measurement and correction of the unbalance of the rotating equipment to ensure that the equipment reaches a stable state during operation. The following are some commonly used balancing machine correction methods: First, the principle of weight removal: by removing a part of the metal to reduce the unbalance. Step: Calculate the original unbalance and unbalance phase Angle at the radius of the rotor. The "focus" position is determined and then a de-replay operation, such as drilling or milling, is performed at the same phase and radius location, removing a certain amount of mass until equilibrium conditions are met. A number of evenly distributed screw holes can be drilled on the balanced rotor to facilitate subsequent counterweight or de-weight operations. Second, the principle of the weighting method: add a part of the metal on the other side of the rotor to balance the original unbalance. Steps: Determine where the weight needs to be added and add weight. Add a counterweight to the screw hole adjacent to the light point or to the specified location until the equilibrium condition is met. The principle of adjustment method: balance is achieved by adjusting the position of the screw or changing the radius of the corrected weight. Steps: Based on the measured unbalance and phase Angle, calculate the screw position to be adjusted or the corrected weight radius. Adjust the operation accordingly until the equilibrium condition is met. Fourth, the principle of the balance plate method: install a balance plate on the rotor, and achieve balance by moving the balance block on the balance plate. Steps: Install a balance plate on the rotor that requires frequent unbalance correction. Trapezoidal slots or other shaped slots are machined on the balance tray for placing additional balance blocks. According to the measured unbalance and phase Angle, the position of the balance block should be calculated. Move the balance block to the appropriate position until the equilibrium condition is met. Fifth, the principle of heat compensation method: adjust the workpiece assembly state by heating the rotor locally to achieve the balance effect. Steps: Determine where to heat and how much to heat. Apply the heating device to the specified locationHeat until equilibrium conditions are met. It should be noted that this method may not be the mainstream method in the calibration of the fully automatic balancing machine, because it requires additional heating equipment and control means. Safe operation: When the balancing machine is calibrated, the safe operation procedures should be strictly observed to ensure the safety of the person and the equipment. Accurate measurement: Select the appropriate measurement tools and methods to ensure the accuracy of the measurement results. Multiple testing and adjustment: Due to the existence of a variety of error factors, such as the measurement error of the balancing machine and the inaccuracy of the correction, it is necessary to conduct multiple tests and adjustments to get as close to the ideal correction effect as possible. Equipment maintenance: Regular maintenance and maintenance of calibration equipment to ensure that it is in good working condition. In summary, the balancing machine calibration methods are diverse, should be based on the rotor structure, process requirements and the number of correction surface and other actual conditions to choose the appropriate method. At the same time, the operation procedures should be strictly observed during the calibration process to ensure the accuracy and stability of the calibration results.

The company specializes in the production of four wheel positioning instrument, tire removal machine, balance machine and other high-end wheel protection equipment, is a research and development, production, sales and service in one of the automobile maintenance equipment manufacturers. "Roadbuck" is committed to the research and development, production and sales of high-end automobile maintenance equipment, and constantly innovates around the use needs of customers, launches professional automobile maintenance service solutions, and strives to improve the user experience and create a good reputation with high-quality products and intimate services. At present, Luba Ke products have been sold to more than 60 regions abroad, serving more users in the automobile maintenance industry

2024-10-19